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Q: What are the different
types of concrete sealers, and which one is right for me?
A: There are thousands of formulas
out there, and there are literally 3 or 4 new concrete sealer companies
appearing on the web each week. But, to help you sort through it
all, you should know there are only about seven main technologies
in use today. They are: silane, silicate, siliconate, siloxane,
silicone, acrylic, and polymer resins. The first three are considered
penetrating concrete sealers and the last four are more coating
based. Companies are constantly touting the "new" formula
blend or surfactant technology that makes theirs better than the
others. Some of those claims are true, others are pure marketing
hype. In fact, some of those concrete sealer formulas don't work
at all! I'm a tech rep at MightySeal and for fun I collect silicate
formulas that do nothing to the concrete. Believe it or not, a couple
of these formulas come from companies with "big long time warranty's"
how do they do that? Read our FAQ on "The
Warranty Game in concrete sealers.' For now, lets take a
look at the seven most basic kinds of technologies and how they
work.
Silicone concrete sealers, are inorganic-organic
polymers with the chemical formula [R2SiO]n, where R = organic groups
such as methyl, ethyl, and phenyl. As concrete sealers they may
be touted as a penetrating sealer, and they do soak in somewhat,
but they are more readily understood as coating based concrete sealers.
As a rule silicones have great hydrophobic (water repellent) and
oilophobic (oil repellent) properties. Sounds like a great concrete
sealer right? Well, usually the answer is "no." Many companies
using silicones will demo the product at a home show and the silicone's
hydrophobic and oilophobic reactions wow the homeowners. But unfortunately
what goes unseen is the LENGTH of life. As a rule, silicones are
very short lived. They are UV unstable, and because they are more
surface based they do not hold up well to abrasion. What this means
is you should only consider silicones for vary specific uses. If
you have a vertical surface that may be prone to graffiti, a constant
maintenance of silicone can help make clean up a lot easier. Keep
in mind, a removal of graffiti will require a reapplication of the
sacrificial silicone sealer immediately upon clean up to maintain
protection. You should also consider reapplication of a silicone
concrete sealer every one to three years to maintain protective
barriers. Horizontal surfaces will likely only last a few months,
and less when exposed to UV radiation.
Silane concrete sealers are "generally,
any silicon analogue of an alkane hydrocarbon. Silanes consist of
a chain of silicon atoms covalently bound to hydrogen atoms. The
general formula of a silane is SinH2n+2. Silanes tend to be less
stable than their carbon analogues because the Si-Si bond has a
strength slightly lower than the C-C bond. Oxygen decomposes silanes
easily, because the silicon-oxygen bond is quite stable." What
this means in layman's terms it that they soak into the concrete
and do a fairly good job of sealing the concrete. However, the concrete
must be saturated heavily with a high solid silane to achieve longer
life. If heavy spread rates are used (50 to 80 sq ft per gallon)
and secondary and tertiary applications at (75 to 150 sq ft per
gal) are performed, then a significant seal can be achieved. If
saturation of sealer occurs then you can expect decent oilophobic
and hydrophobic responses (though seldom is water-beading the reaction.)
If the concrete is sealed with a heavy application life spans of
5 to 8 years can be achieved. Some parking garage structures have
used this approach, and many porous block walls have benefited from
this technology. However, silanes have three significant draw backs.
First the are hydrocarbon based and as such can allow chemical chains
to remain active in the concrete. Upon disappation (after a year
or so) or upon too light of application, this active chemical chain
is looking for other chemistries with which to react. What this
means is, a spill of another hydrocarbon such as oil, transmission
fluid, gasoline, diesel fuel, or gasoline type products can result
in a stain that permanently attaches to the remaining active chemical
chain. This can produce a permanent stain in the concrete that can
never be cleaned except through removal of the concrete. This makes
silanes less attractive for stain resistance. What is more, to achieve
any adequate seal a complete saturation of the concrete with the
sealer must occur. Such a saturation will usually significantly
darken or discolor the concrete for life. Silanes are not the way
to go if you are concerned about preserving appearance to as natural
state as possible. Finally, silane chemistry is fairly costly. In
addition to the cost of the sealer, spread rates to achieve an adequate
seal are often required at double or triple other technologies resulting
in a much higher price. If your need is 5 to 8 years of hydrophobic
and oilophobic response and you don't mind the potential for darkening
or stains, and you have the budget to pay more at the beginning,
a silane can make a good fit.
Silicate concrete sealer helps to significantly
reduce porosity in most masonry products such as concrete, stucco,
plasters. As a rule, they work by creating a chemical reaction with
the excess CaOH in the concrete that permanently binds the silicates
within the concrete making them far more wearable and water repellent.
Silicates are sought out because what they do they do permanently
to the concrete. In other words, the concrete must be worn away
or removed to remove them. It is generally advised to apply only
after initial cure has taken place (7 days or so depending on conditions).
Unfortunately, that is where
the similarity in silicates end. There are as many silicate formulas
as there are concrete sealer manufacturers. Silicates have been
around for a number of years and continue to be used because they
affect long term seal and changes to the concrete. Most silicates
are a very small molecule, which means they must be built from the
"bottom up" in the concrete. They seal by going very deep
and that usually means you will have to use more sealer to build
up if you want any topical protection. Figure 75 to 100 sq ft per
gallon on broom finishes for most silicates. If you are using a
silicate blend, like the MS07, to penetrate smooth toweled finishes,
then usually you will want some type of agitation of the sealer
to take place also. A blended formula can help you by helping the
concrete to penetrate more easily, as in the MS07, or it can help
keep things more near the surface. Choose the best blend for your
application. If you are looking at sealing a smoother garage floor,
basement floor or warehouse floor that has been power troweled,
then use a blend like the MS07, if you are looking to harden and
strengthen a more open broom type finish such as a bridge deck,
parking garage or a powdery or weak concrete surface use the MS12.
Siliconate concrete sealer also significantly
reduce porosity in concrete, stucco, plaster, and cementitous chemistries.
Like the silicates they seal by forming a permanent chemical change
in the concrete dissolving the calcium hydroxide, reacting with
it and other alkalis to form a new - nonsoluable chemistry. However,
they are usually a larger molecule, offering more surface protection.
Hydrophobic response is more obvious in the siliconate family than
in the silicate. The siliconates will usually bead water quite well,
and they continue to resist water in the form of water sheeting
for years there after. Because they are larger molecule, they usually
can be spread farther - figure about 200 sq ft on average. Siliconate
concrete sealers make an excellent call when your primary concerns
are reducing moisture and freeze thaw damage and stains. They will
dry flat and clear leaving concrete looking much like it did before
the sealing process. They are also ideal because they can usually
be used the day of the pour - as a cure and a seal. However, they
leave behind no membrane (unless you have a blend). This is often
preferable if you plan to paint, coat or do something else like
tile later. The "cure" portion is accomplished by retarding
the hydration process. The concrete will still be breathable, the
MS1 allows approximately two percent vapor escape - meeting the
requirements for breathable concrete. Use this technology of sealer
when you want the most "bang for your buck" and you are
going on poured walls, or broom type finishes. Stamped concrete
may also be done so long as there is nothing that prohibits penetration.
Power troweled surfaces may be treated, but MS07 will be much more
effective over the long term. For basement type application, consider
siliconates like the MS1 for the walls and a good silicate blended
(MS07) to get through the smooth trowel floor. Siliconates also
make excellent primers for cemetitious substrates. Use before painting
stucco to keep moisture from soaking through the paint later. Use
on basement walls or other concrete before painting to achieve a
longer life paint. Use on sidewalks, driveways and etc, to keep
cracking, stains, and freeze thaw damage down.
Siloxane concrete sealers are a derivative
of silicone. See above for best uses and what to avoid.
Silane Siloxane concrete sealer blends -
the idea behind this was to get the penetration of a silane and
the topical protection of a siloxane or silicone. Unfortunately
it has the weakness of both and not the strengths. We have decided
not to offer this type of technology as we consider it a waste of
your good money. To understand it better, look at the weakness of
both the silanes and siloxanes and add them together. Not a good
call.
Acrylic concrete sealers also vary
widely in the industry. Most are a polymethyl methacrylate (PMMA)
or poly(methyl 2-methylpropenoate) the synthetic polymer of methyl
methacrylate suspended in water or a solvent based material. The
down side of many is they are brittle, often will yellow or can
delaminate with age. Mightyseal has a non-yellowing additive to
prevent this. Choose a solvent base (assuming you still can most
will be unable to ship next year 2007) if you want to achieve the
darkest wet look possible. Waterborne acrylics will darken less
but still give you that shiny look. Acrylics seal by forming a film
over the surface of the concrete. Since they are coating based usually
two coats will be preferable to one. Figure about 200 sq ft per
gallon for first coat and 300 for the second coat. Two lighter coats
works better than one heavy one for most coatings and that would
be true of the MS3 also. More shine is achieved by adding more coats.
Since you are coating the surface the harder the material the better
- therefore look for a HIGH solid content. MS3 is 30% solid and
the highest you can achieve in an acrylic sealer. Life span will
vary on this type of sealer but most folks will see a need for reapplication
in 3 to 6 years. Usually this sealer is applied with a roller, but
many will use a sprayer and back roll only if necessary. When you
think of an acrylic sealer think of it like a clear concrete acrylic
paint. That is what they are, therefore you must allow adequate
drying time, and since it is clear we cannot allow rain or dew to
form on the surface during the early cure time. Usually you want
at least 5 to 8 hrs before a rain or dew to cure... higher humidity
levels will require longer drying times for acrylics. Use this one
when you want a lower cost decorative, wet look, appearance on your
concrete, pavers, stamped concrete or pool decks. If slip factor
is a concern most will usually allow you to apply a light broadcast
of sand or other aggregate just after the first coat - then follow
up with a seal coat.
Polymer resin concrete sealer - see acrylic
sealers above and epoxy/urethane sealers below for that is what
is usually meant by a polymer resin sealers.
Epoxy and Urethane concrete sealers - sometimes
when a polymer is mentioned what the person is trying to convey
is an epoxy or urethane topical sealer. There are a huge number
and variety of this kind of coating sealer. First generation and
second generation epoxy compounds required a very thick surface
build sometimes with aggregate thrown in for look or abrasion resistance.
They are good when you need surface build or self leveling properties.
However, that heavy of a product is prone to cracking and delamination
and is notoriously expensive to put down.
Third and Fourth Generation Two part epoxy and urethanes
were developed in answer to the complaints of the old, thick applications
of years past. They provide high chemical and abrasion resistance
without looking like a chunk of plastic on your concrete. It is
now possible to get a very smooth look in a very long lasting product.
Use these when your concerns are chemical resistance, abrasion resistance,
and appearance. They tend to be higher priced but spread a lot farther
than the older versions. Some today will go 400 sq ft per gallon!
Mightyseal can help you select a system that will be perfect for
your concrete countertop OR your heavy industrial floor. We can
help you cover decorative concrete walkways or your garage service
bay. How does resistance to sulfuric acid, brake fluid, gasoline,
AND 400 degrees of heat sound? Take a closer look at our coatings
section for more info here. ASTM test data varies on these type
of products so always ask to look at the test data to see what you
are really getting. Mightyseal only offers the strongest and longest
in these products... for more info visit our coatings
section and look at MSE and MSU products.
Linseed Oil concrete sealer - Many, many
years ago folks would often "brew their own" concrete
sealers from a mix of linseed oil and some solvent base such as
kerosene or something else. Often these were a 25% mix of linseed
oil with a 75% of kerosene or other solvents. This did "plug"
the pores of cement fairly well, but because the linseed oil was
more topical and subject to ultraviolet break down, the sealer would
have to be reapplied each and every year. Some states would paint
their bridge decks with this type of product up until as late as
2001. The EPA not only "frowns" on this highly flammable
and dangerous approach to sealing, but if you contaminate the groundwater
in your attempt to seal with this, they can fine you up to $10,000
for each occurrence. Linseed oil is very cheap, as is kerosene,
however for this to be effective it must be reapplied each and every
year. The downsides (besides being illegal) are: linseed oil will
darken and permanently stain your concrete. It will become darker
and more dirty looking with each application. As stated earlier
the low cost is off set by the fact that you must redo this each
and every year. After 2 or 3 years you usually would have invested
as much as if you had done a proper concrete sealer. Migthyseal
does not endorse this linseed oil approach to sealing in any way,
it is VERY dangerous and you will be fined if someone calls the
EPA.
Q: Which sealer is right for me?
A: It depends. We always suggest you
start with the end in mind when picking a concrete sealer. Start
by asking yourself, what do I need a concrete sealer to do for me?
How long do I need it to last? Above we've listed all the basic
formulas in use today, but if you need more help, check out the
LEFT SIDE of our home page
and click the picture that best describes your substrate.
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